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The PCB preparation plan shared by QMAXIS in the United States

Source:本站 Date:2023-04-26 08:49:31 Page View:697
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   PCB (Printed Circuit Board), also known as Printed Circuit Board (PCB) in Chinese, is an important electronic component that supports electronic components and serves as a carrier for the electrical interconnection of electronic components. Due to its use of electronic printing technology, it is called a "printed" circuit board.


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    There are two types of metallographic polishing cloth and metallographic polishing fluid recommended by QMAXIS in the preparation of PCBs, with SilkCloth polishing cloth (pure silk tightly woven, lint free) used in combination with 3-micron diamond polishing fluid for intermediate polishing; Final polishing, which is the final polishing process, is carried out using ChemoCloth polishing cloth (chemically resistant synthetic fabric, lint free) used in conjunction with a 0.05 micron aluminum oxide polishing solution.

 

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    In the process of PCB preparation, due to the variation of grinding direction, the polishing particles will gather together and become large particles, not just the original particle level. Therefore, it is necessary to use the polishing cooling lubricant to ensure that the polishing fluid does not aggregate due to the drying of the grinding environment, and can be effectively separated. All diamond products, as well as oxide polishing fluids, require the addition of lubricants during the sample preparation process, except for 2-in-1 diamond polishing fluids (polishing fluids with lubricants added). Lubricants are used for lubrication and cooling purposes, not only to reduce heat generation, but also to ensure stable and highly reproducible sample preparation due to their low volatility. QMAXIS's polishing cooling lubricants come in three types: water-based, alcohol-based, and oil-based, all of which have low viscosity characteristics. The preparation of PCBs can be done using both water-based and alcohol-based methods.

 

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     three μ M Diamond Polishing Fluid AlcoFluid Polishing Cooling Lubricant 0.05 μ M alumina polishing solution

 

    The recommended preparation steps, consumables selection, and preparation parameters for PCBs by QMAXIS are as follows.


    PCB metallographic preparation plan 

step

Preparation of surfaces

grind size

lubricant

Loading force (single sample)

Time (minutes)

Power head/grinding disc speed (rpm)

Rotation direction

1

CarbiPaper

Silicon carbide sandpaper

P400

35μm

water

18N

wear down

60/200

Homonymous

2

CarbiPaper

Silicon carbide sandpaper

P1200

15μm

water

18N

0:30

60/200

Homonymous

3

SilkCloth

polishing cloth

MonoDia

Diamond polishing fluid

3μm

DiaFluid or

AlcoFluid

lubricant

18N

3:00

60/150

Homonymous

4

ChemoCloth

polishing cloth

AluminaPrep

Alumina polishing solution

0.05μm

·

15N

2:00

60/120

reverse

    · Rinse the sample with water and polish it in the last 15-20 seconds


    Do you have any ideas about the PCB preparation plan proposed by Kemai in the United States? Welcome to discuss together!


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